Aluminum Exhaust

Cast aluminum water jacketed exhaust manifolds were very common on earlier performance boats.

http://www.ebay.com/itm/Classic-Nicson-SBC-327-350-Exhaust-Logs-V-Drive-Jet-Boat-Day-Cruiser-Nice-NR-/161203380216

Peter, did you have any experience with these? How did they do over time, any corrosion?

Chris, yes I ran a set of aluminum manifolds on my drag boat for a while. They worked fine for lower performance engines. Due to the log design, exhaust flow was very restricted — tubular headers were a much better choice for hopped up engine combinations. A very bad point is that if one has a coolant failure to the manifolds, the manifolds will instantly melt & possibly light you up !! Guys that ran in the ocean experienced some corrosion problems as most smaller boats do not have compound cooling systems. In fresh water I never experienced any noticeable corrosion.