Third solar tracker

hello ))
dark months are over and i overcome procrastination and did start to build one more tracker.
i would like to share the progress in this thread.

frame construction, parts used and kinematics can be seen in video of the first tracker built 5 years ago.
it is still working and has harvested lots of kilowatt hours.

this is second one, built a year later.

tracker is built mostly from car/tractor/truck parts that can be obtained in scrapyard.
only custom parts to be machined are the worm shafts that work with starter ring gears.

this time instead of truck hub i will use a part from forwarder tractor.
it is basically a big ball bearing and has many mounting holes, some smooth and some threaded. very convenient.
i only heat seated a starter ring gear on it.
car flywheel works fine for altitude adjustment, but it has rather narrow and fine teeth, i will try some big gear instead of flywheel for more contact surface and because i do not have any flywheel at hand. ))

making “cradle” for center tube, it will sit on eight 60207 bearings.
machining contact surface

four M18X2.5 bolts will hold them in place.

making 42mm holes for spherical bearings with grooves for circlips.

progress so far, need to purchase bearings, circlips, bolts to continue.

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Very interesting to see your solutions Andris.
I have by the way never seen someone fastening their four jaw chuck in a three jaw chuck before, it has not crossed my mind that it is a possibility

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I have also never seen three and four jaw counterweights :slightly_smiling_face:
There must be a lot of used machine tools in your area.

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@Johan, @Kent method of clamping equally sized 4 jaw in 3 jaw can be dangerous or even lethal if used recklessly. in best case it leads to round indent in ceiling and shattered chuck. ))
i was not one who did that, but a friend was too lazy to replace jaws and ran unbalanced piece at 380 RPM.
that happened long time ago, but i think, this is same set of jaws. nice set. i am still using them.

regarding tracker, i plan to purchase necessary bits for top side this Friday.
meanwhile i will work on bottom side - must make something that would connect bearing to the pole and hold the worm shaft. cut two plates and now i have to dig some metal, preferably a couple pieces of U profile from under the snow. ))

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Yes, I can imagine fastening a chuck in a chuck can be sketchy. When very slow speeds are necessary anyway a shortcut like that could be ok (i.e. big stuff)
A self centering four jaw is probably not ok put in a self centering three jaw chuck like that as they are rarely exactly true but good for most jobs. A new center probably has to be set as ok + ok is less ok.
Not going to be done by me, I only have a three and a four jaw chuck but they are both self-cebtering.
As I said before, interesting to see. Keep up the good work :blush:

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update.

gathered some pieces of metal

working with stock metal after pieces like this is a pleasure. ))

but this oddly shaped piece of scrap fits perfectly.

making bearing housings


progress so far

now i only have to drill and tap mounting holes for worm shaft for completing azimuth turn mechanism.

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first signs of life ))

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working on top side again

donor of thick wall tube - telescopic hydraulic cylinder

it took almost all day to drill six 12mm holes and machine central 135mm hole in the gear.
metal is very hard.


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altitude tracking mechanism is working ))

i have doubt that 80 watt 33 RPM motor has enough torque to move 12 solar panels with 53 teeth smaller diameter gear, so i put an angle grinder reducer in between.
48 volt motor is running at 37 volts make one full revolution of the tube in 4 minutes.

next job is to attach rotary encoders on worm shafts for position feedback and solder a control circuit.

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What bearing do you use to set everything on?

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that is a scrapped part of a forwarder tractor, it held two parts of articulating frame together.

like part 12 on this diagram

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