Out of all the videos I have watched on screw chunkers, this design looks to be one of the best.
Note it has fairly wide flight spacing. It looks like it has 6-8” flight diameter so mine will be a little bigger at 10”. I will also have a gear reduction to slow it down since it will need more power with the larger size.
GC
Looks like if you do branches, you’ll want to lop off the twigs and leaves beforehand to save your sanity. The smaller bits would make good charcoal de la Giorgio style.
A machete would make quick work of trimming the smaller pieces. Good upper body exercise!
Long video. But gives all of the details constructing. For a longer set up and operating other than the beginning, skip to 51:47
S.U.
9cm is 3.5" which is about what he is measuring for the chunk size. Isn’t that about the ideal size for a WK gasifier? I assume the wood is wet and will shrink some as well. But that is also in range of the standard European ‘wood chip’.
Make sure you have a ‘stringer’ snipper at the end of it. The end flight will wear and leave a gap and won’t completely shear apart the material.
Went and picked up the 3 point post hole digger today. 4 hours of drive time but it was worth it. This thing is HEAVY and will make a good gear reduction box. I rebent the flights and got the a lot closer to the same. Just had time to tack them together and I had to leave for my men’s bible study.
Can’t wait to try to true this thing up.
GC
That looks really good. Just so the shaft doesn’t warp too much I’d skip weld it. Meaning you make 3/4" of weld then skip about 3", then another 3/4" of weld and so on. You probably already know based on the skill level I see here, but others might not.
Rindert
Yep, I learned that one the hard way a long time ago, but we should always mention it when we can like Wayne does because it is always so tempting to keep going once you get a nice bead started.
GC
Well, where there is a will there is a way.
I decided to go with a 3” spacing between the flights. It isn’t perfect but I think it will be close enough to work.
Now I can work on framing it up. I also need to replace one of the u joints on the post hole digger, and change out the fluid in the gearbox.
GC
Looking good. 
No doubt it will end well. Super skills.
Hi Garry,
The friction that resulted from the hardness of the wood was sufficient to resist cutting and absorb the power applied to the screw. The wood didn’t fill the flights. I was only able chip 1"x 1.5" edgings from the cutting of boards on a saw mill. That was the absolute maximum size that my tractor might be able to chip before stalling. The chips turned out to be quite fragmented. Not blocky chunks like I had envisioned.
I didn’t have fresh cut “green” board edgings to try. I suspected that green wood would chip better. We happened to find that was the case when using an Olathe disk chipper at All Power Labs. Dry wood shattered into splinters no matter how sharp the knives were.
I really feel that the conical screw of a Laimet chipper might be better. However - I saw some chippers from Europe in operation that appeared to be a straight section of flights. However - they obviously had far more than 30hp motors operating them and were chipping conifer trees. I was chipping hardwood.
Yep, I have read that dry wood doesn’t work very well in a screw chunker. I read that chunking it after a good rain does a lot better if the wood got soaked good.
GC
Think I read in one of Wayne’s posts that he will spritz very dry wood with a hose first to make it easier to chunk.
Rindert
Yes Rindert you are right .
I don’t chunk dry wood ,
If the wood gets dry before I can get to it I will wet it with water , wait for rain or throw it in the house fire wood pile .
Just another inspirative DIY screw chunker with PTO
Garry, any progress to report on this project?
Not really. My wife is feeling a lot better now, but I have decided to build my deep winter greenhouse first. I am building it in two 8 by 16 foot sections that I can haul out to my land on a trailer. Got the steel base frame of the first section ready to paint today.
GC
Happy to hear she is doing better! 
answered
Yes, totaly understand the need to prioritize projects.
“Winter is comming”
